Every sheet in the template
hln-tech-pack-template.xlsx
Cover — the style, identified
One page that lets the factory file your style, quote it and find the right version later. Keep the style number on every document from here on.
| Field | What to put in it | Example |
|---|---|---|
| Style number | Your internal code for the style. It becomes the reference on samples, invoices and cartons. | Example: HLN-2401-HOOD |
| Style name and category | What the product is in plain words, so the sample room can sort it by line. | Example: Oversized hoodie, unisex |
| Season and delivery window | When the goods must reach your warehouse — this drives fabric booking and the shipping mode. | Example: FW26, in store by August |
| Brand and contact | Who the factory quotes, who approves samples, and where samples ship. | Example: brand@example.com |
| Target quantity | Pieces by colour and size, or the range you are deciding between. This is what makes a quote real. | Example: 300 pieces, 3 colours |
| Version and date | Which revision this is and what changed. Factories quote the version they were sent. | Example: v3, 12 May 2026 |
| Target retail price | The price point you are designing to — optional, but it helps the factory propose the right fabric and construction. | Example: US$79 |
Sketch — what it looks like
Pictures remove more misunderstandings than any paragraph. A flat drawing, a marked-up photo or a physical reference all work; the notes around them are what make them useful.
| Field | What to put in it | Example |
|---|---|---|
| Front view | A flat sketch, a clean photo or a marked-up screenshot. Mark seams, pockets, closures and panel breaks. | Example: flat-front.png |
| Back view | Same treatment. Note any back print, yoke seam or panel split. | Example: flat-back.png |
| Numbered callouts | Number every detail on the sketch; explain each number once on the Construction sheet. | Example: 1: lined hood |
| Reference garments | Photos of a product you own, with what to copy and what to change. Often faster than a drawing. | Example: Fits like this, 4 cm longer |
| Point-of-measure lines | Optional lines showing where each measurement is taken, keyed to the Measurements sheet. | Example: A, B, C |
BOM — every material, line by line
The bill of materials is where price is made. List each part separately — body fabric, rib, trims, labels, packaging — with the columns below. Consumption per piece and colour references are what let a mill quote the same thing twice.
| Field | What to put in it | Example |
|---|---|---|
| Part | Where the material goes: body, hood, cuffs, pocket lining, drawcord. | Example: Body |
| Material | The trade name, so the factory can propose an equivalent if yours is unavailable. | Example: French terry |
| Composition | Fibre percentages. Drives price, hand feel and most of the duty rate. | Example: 80% cotton / 20% polyester |
| Weight | Grams per square metre — convert your oz/yd² figures first. | Example: 320 GSM |
| Colour | A Pantone reference or “match to swatch”. Note where the body and trims differ. | Example: Pantone 19-4024 TPX |
| Supplier or reference | Your supplier, an existing fabric code or a physical swatch you will courier. | Example: swatch sent 12 May |
| Consumption | Metres or kilograms per piece including wastage. We verify it, but a starting figure speeds up costing. | Example: 1.4 m per piece |
| Notes | Finish, shrinkage, stretch direction, test requirements, minimum per colour. | Example: Enzyme wash, max 5% shrinkage |
Measurements — the size set, point by point
A garment is inspected against this sheet, so it has to be unambiguous. One row per measurement, one column per size, and a tolerance — this is the sheet that prevents a shipment being rejected over a 1 cm difference.
| Field | What to put in it | Example |
|---|---|---|
| Points of measure | One row per point: chest width, body length, shoulder, sleeve, hem, cuff, hood opening, pocket placement. | Example: Chest width |
| How each point is measured | One sentence per point, e.g. “chest width: 2.5 cm below the armhole, laid flat, edge to edge”. | Example: 2.5 cm below armhole, edge to edge |
| Size columns | XS to XXL, or the size set you actually sell. Add columns rather than approximating. | Example: XS–XXL |
| Tolerance | The acceptable difference per point — ±1 cm on knitwear is common. Without it nothing can be inspected. | Example: ±1 cm |
| Unit | Centimetres are the factory standard. Inches are fine if the column is labelled. | Example: cm |
| Sample vs bulk | Record which pattern version and sample round the sheet describes. | Example: approved sample, round 2 |
Construction — how it is sewn
This sheet is where a good sample becomes a repeatable order. Describe the stitches, seams, thread and decoration exactly; anything left vague will be decided by whoever is on the machine.
| Field | What to put in it | Example |
|---|---|---|
| Stitch type and density | For example single-needle lockstitch at 12 stitches per inch, overlock at 4–5 mm. | Example: SNLS 12 SPI |
| Seam type and finish | Flatlock, overlock, taped shoulder-to-shoulder, French seams. A photo of a seam you like helps. | Example: Taped shoulders |
| Thread | Thread type and colour: match the body or use a contrast. | Example: Tex 30, match body |
| Print position and size | Placement, width × height, number of colours and the artwork file. Name the method if you care about it. | Example: Front, 28 × 20 cm, 3 colours |
| Embroidery position and stitches | Placement, size and approximate stitch count per logo — stitch count is a cost driver. | Example: Left chest, ~4,500 stitches |
| Hardware | Zipper type and length, drawcords, eyelets, snaps; colour and any test requirement. | Example: YKK #5, nickel-free |
| Topstitching | Width and colour of visible stitching — a small detail that changes the look. | Example: 2 mm, tonal |
Labels and packaging — what ships with it
Private label lives here: the trims and print that carry your brand, and the carton the goods arrive in.
| Field | What to put in it | Example |
|---|---|---|
| Main label | Woven or printed, where it sits (usually centre back neck) and how it is attached. | Example: Woven, centre back |
| Care label | Fibre content, care symbols and the languages your market requires. | Example: EN/ES/FR, side seam |
| Hang tag | Size, material, attachment and whether a price is printed. | Example: Matte card, black cord |
| Fold and polybag | How the garment is folded, bag type, size sticker and any suffocation warning. | Example: Tissue wrap, recycled PE bag |
| Barcode or stickers | Your SKU barcode, EAN/UPC or retail-specific labels — send the files. | Example: UPC-A |
| Carton packing | Pieces per carton, size and colour ratio, carton size and weight, shipping marks. | Example: 50 pcs, assorted sizes |
Colorways — the colour plan
Colour is the most common cause of a bulk-fabric surprise. Name every colour, reference it to something physical and say how many pieces each one carries.
| Field | What to put in it | Example |
|---|---|---|
| Colour name | The name you sell under. Keep it stable between sample and bulk. | Example: Sea Green |
| Colour reference | Pantone TCX/TPX, a lab-dip reference or “match to sample”. Approve the lab dip before the dye lot. | Example: Pantone 17-5117 TPX |
| Quantity per colour | How many pieces per colour. Below a fabric minimum, two colours may share a lot or carry a surcharge. | Example: 120 / 100 / 80 |
| Size breakdown | How many of each size per colour — this sets fabric consumption and packing. | Example: S–XXL, 20% / 30% / 30% / 20% |
| Trim matching | Which trims change colour with the body and which stay neutral. | Example: Rib and drawcord tonal |
| Repeats and heroes | Say which colour is expected to sell and whether a reorder is planned; it helps fabric booking. | Example: Sea Green is the hero |
Filled it in? Get it priced.
Attach your tech pack to a quote request with quantity and destination. We reply with a costed quote and a sample plan, usually within five hours.
No tech pack yet? Send a reference sample instead
Plenty of first orders start from a garment you already own or a photo of one. Courier us the reference with a note on what to change — fit, weight, colour, length — and our pattern team works from it. A tech pack speeds up the first quote; it is not a condition for ordering.
Keep reading
Send the tech pack — or the reference sample
Whatever you have, send it with quantity and destination. We reply with a costed quote and a sample plan, usually within five hours.